BARBECUED BEEF BRISKET
THE MAIN REASON IT'S SO HARD TO COOK brisket right is that it starts out as a very tough cut of meat. Unless brisket is fully cooked, the meat is very chewy and practically inedible. Because a brisket is so large, cooking the meat fully can take many hours. Our goal was to make the meat as tender as possible as quickly as possible.
So what does "fully cooked" mean when talking about brisket? To find out, we roasted four small pieces to various internal temperatures. The pieces cooked to 160 and 180 degrees were dry and quite tough. A piece cooked to 200 degrees was slightly less tough, although quite dry. A final piece cooked to 210 degrees had the most appealing texture and the most pleasant chew, despite the fact that is was the driest.
So what's going on here? Heat causes muscle proteins to uncoil and then bond together, which drives out juices in the same way that wringing removes moisture from a wet cloth. This process starts in earnest at around 140 degrees, and by the time meat reaches 180 degrees most juices have been expelled. This explains why a medium-rare steak (cooked to 130 degrees) is much juicier than a well-done steak (cooked to 160 degrees).
With tender cuts, like steak, the lower the internal temperature of the meat, the juicier and less tough the meat will be. However, with cuts that start out tough, like brisket, another process is also at work. Brisket is loaded with waxy-looking connective tissue called collagen, which makes the meat chewy and tough unless fully cooked. Only when the collagen has been transformed into gelatin will the meat be tender. Collagen begins to convert to gelatin at 150 degrees, but the conversion process occurs most rapidly at temperatures above 180 degrees.
When cooking brisket, the gelatinization of collagen must be the priority. Thus, the meat should be cooked as fully as possible, or to an internal temperature of 210 degrees. The muscle juices will be long gone (that's why the sliced meat is served with barbecue sauce), but the meat will be extremely tender because all the collagen will have been converted to gelatin.
It is important to point out that moist-heat cooking methods (such as braising) are appropriate for cooking meats to such high internal temperatures because water is a more efficient conductor of heat than air. Meats cooked in a moist environment heat up faster and can be held at high internal temperatures without burning or drying out.
Given the fact that brisket must be fully cooked and that the meat is so big (a full brisket can weigh 13 pounds), the meat needs 10 or 12 hours of barbecuing to reach the fork-tender stage. Even when butchers separate the brisket into smaller pieces, as is often the case (see figure 13), the cooking time is astronomical. Most cooks are not prepared to keep a fire going that long.
To get around this all-day-long-tending-the-fire problem, we found it necessary to commit barbecue heresy. After much testing, we decided to start the meat on the grill but then finish in the oven, where it could be left to cook unattended. We wondered how long the meat would have to stay on the grill to pick up enough smoke flavor. In our testing, we found that two hours allowed the meat to absorb plenty of smoke flavor and created a dark brown, crusty exterior.
At this point, the meat is ready for the oven. We found it best to wrap the meat in foil to create a moist environment. (Unwrapped briskets cooked up drier, and the exterior was prone to burning.) After barbecuing, a whole brisket requires three hours or so in a 300-degree oven to become fork-tender. Barbecue purists might object to the use of the oven, but this method works and doesn't require a tremendous commitment of hands-on cooking time.
Some further notes about our testing. Although many experts recommend basting a brisket regularly as it cooks on the grill to ensure moistness, we disagree. Taking the lid off wreaked havoc with our charcoal fire, and the meat didn't taste any different despite frequent basting with sauce. Likewise, we don't recommend placing a pan filled with water (we also tried beer) on the grill. Some barbecue masters believe that the liquid adds moisture and flavor to the meat, but we couldn't tell any difference between brisket cooked with and without the pan of liquid.
Brisket comes with a thick layer of fat on one side. We tried turning the brisket at it cooks, thinking this might promote even cooking. However, we had better results when we barbecued the brisket fat side up the entire time. When positioned this way, the fat slowly melts and lubricates the meat below.